About Us

Manufacturing Practices

Tablet Section

Overview

The manufacture of oral solid dosage forms such as tablets is a complex multi-stage process under which the starting materials change their physical characteristics a number of times before the final dosage form is produced. In the tablet-pressing process, all ingredients taken are dry, powdered and of uniform grain size as much as possible. It is ensured that the appropriate amount of active ingredient is equal in each tablet so ingredients are well-mixed.

Trituration

Trituration is mostly 1x potency tablets. Dr. Raj competes with top brands in this area of expertise. We have expertise in the manufacturing processes and good knowhow on quality of the product. Dr. Raj follows the process to manufacture 1X single remedy medicines as written in Homoeopathic Pharmacopoeia of India, HPI

Quality Control

The qualities of all the raw materials are ascertained and standardized referring Homoeopathic pharmacopeia of India. Dr. Raj follows the Quality Control processes as per written in Homoeopathic Pharmacopoeia of India, HPI.

Tablets are constantly subjected to. Such stress in the tablets can lead to issues such as capping, aberration, or even breakage. So, it is therefore important that the tablet is formulated to also withstand such stresses. As a part of Quality Control, below are the Physical tests those are performed for each batch during manufacturing: Hardness, Tablet Diameter & Thickness, Friability, Disintegration and Weight Variation. As a part of Quality Control, Content Uniformity Assay and Shelf Life.

Process Control

We perform several Physical Uniformity Test. The list of tests performed are Weight variation test, Disintegration-time, Friability, and Hardness.

We also have line integration, inspections and troubleshooting. We have a complete Quality Management System which involves collecting documentary evidence of all aspects of compliance like maintain SOP, critical control points are required in packaging methodology which has been proven useful. Our promise of quality assurance also extends beyond the packaging operations through distribution.

Tablet Manufacturing Process & Machineries

FormulationArrowMixingArrowWet GranulationArrowDry GranulationArrowUniform Blending & LubricationArrowCompressionArrowPackaging

Uniformity, cleanliness, sterility, and other requirements are needed to maintain Good Manufacturing Practices. We also have line integration, inspections and troubleshooting. We have a complete Quality Management System which involves collecting documentary evidence of all aspects of compliance like maintain SOP, critical control points are required in packaging methodology which has been proven useful. Our promise of quality assurance also extends beyond the packaging operations through distribution.

Oral Liquids Section

Overview

A concentrated aqueous preparation of highest pharmaceutical grade glucose with flavouring agents and medicinal substances is manufactured under different medicinal combination. In medicinal syrups, saturated solutions of sugar are mixed with demineralised water in which medicinal substances or drugs are dissolved. The fluid extract known as Dilution and Mother Tincture of the respective medicines is mixed with the syrup.

For drops, demineralised water with the fluid extracts as medicines are dissolved. The fluid extracts are called Dilutions and Mother Tinctures. If the drugs prepared require solid medicines, then first they are prepared in the tablet section to attain appropriate potency, thereby used in the manufacturing.

Quality Control

Dr. Raj assures that all our manufacturing steps follow very stringent quality control procedures under cGMP process guideline starting from incoming inspection until shipping. The accuracy of all weighing balances is maintained by tests such as Calibration Test and Reproducibility Test. The water is purified and filtered at the plant while the Quality control technicians ensure to destroy any microbial or fungal growth in the water. We test the water TDS frequently to ensure its usability.

As a part of Quality Control, below are the Physical tests those are performed for each batch during manufacturing TDS Measurement & Conductivity, Color, Odor, And Taste, Visual Inspection, Clarity Testing As a part of Quality Control, Assay Of Active Ingredients, PH Measurement, Density Check, Drug Content Uniformity and shelf life.

Process Control

Dr. Raj manufactures consistent quality product at all times. To achieve appropriate process control, all process steps are carefully reduced to writing after being shown to be effective. These processes are standard operating procedures (SOPs), where no extemporaneous changes are permitted to be made in these procedures; any change must go through the same approval steps as the original written SOP.

All external records are kept to give assurance at the end of the production process that all steps have been performed as prescribed. Such in-process control is essential to assuring the quality of the product, since these assurances are even more significant than those from product release testing.

Oral Liquids Manufacturing Process

Dry Ingredients & Liquid IngredientsArrowMeasuringArrowProcess VesselsArrowFilteringArrowStorage VesselsArrowFilling Machine

We have a complete Quality Management System which involves collecting documentary evidence of all aspects of compliance like maintain SOP, critical control points are required in packaging methodology which has been proven useful.

External Application Section

Our external application section consists of Oil Section in particular. At Dr. Raj, we have put all our research and development expertise in our external application segment. In the manufacturing, process vessels, storage tanks, filling and packaging machines are used. Dr. Raj performs specified tests and controls to maintain the products quality and efficacy until its expiry.